FRONT DOOR LOCK > INSTALLATION

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1. INSTALL FRONT DOOR INSIDE LOCKING CABLE


    B202117

  1. Install the front door inside locking cable.



    B202116

  1. Engage the 3 claws and close the cover.



2. INSTALL FRONT DOOR LOCK REMOTE CONTROL CABLE


    B202115

  1. Install the front door lock remote control cable.



3. INSTALL FRONT DOOR LOCK ASSEMBLY

NOTICE:
  1. If reusing the door lock that has been removed, replace the connector seal with a new seal.
  2. Make sure that no grease or dirt adheres to the connector seal surface.
  3. Reusing the connector seal or using a damaged connector seal may cause water intrusion to the connection. This may result in a malfunction of the front door lock.

  1. Apply MP grease to the sliding parts of the front door lock.



    B212568

  1. Install a new door lock wiring harness seal to the front door lock.

  1. Insert the front door lock open rod to the front door lock.

  1. Make sure that the front door lock open rod is securely connected to the front door lock.

  1. Apply adhesive to the threads of the screws.

    Adhesive:
    Toyota Genuine Adhesive 1324, Three Bond 1324 or the equivalent.

  1. Using a "TORX" socket wrench T30, install the front door lock assembly with the 3 screws.

    Torque:
    5.0 N*m{ 51 kgf*cm , 44 in.*lbf }



4. INSTALL FRONT DOOR OUTSIDE HANDLE COVER (for RHD)


    B175393

  1. Engage the 2 claws and install the lock cylinder.



    B212566

  1. Using "TORX" socket wrench T30, install the cover.

    Torque:
    4.0 N*m{ 41 kgf*cm , 35 in.*lbf }

  1. Install the hole plug.



5. INSTALL FRONT DOOR FRAME REAR LOWER SUB-ASSEMBLY


    B212564

  1. Install the front door frame rear lower sub-assembly with the bolt.

    Torque:
    6.2 N*m{ 63 kgf*cm , 55 in.*lbf }



6. INSTALL FRONT DOOR SERVICE HOLE COVER


    B212557

  1. Apply butyl tape to the door panel, and then install a new front door service hole cover as shown in the illustration.

    HINT:
    1. When installing the service hole cover, pull the links and connectors out through the service hole.
    2. There should be no wrinkles or folds after attaching the service hole cover.
    3. After attaching the service hole cover, check the quality of the seal.



    B212556

  1. Engage the clamps.

  1. Install the ground wire with the bolt.

  1. Connect the connector.



7. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY


    B212553

  1. Connect the front door lock remote control cable and the front door inside locking cable.



    B218471

  1. Engage the 6 claws and 10 clips and install the front door trim board.



    B212551

  1. Tighten the 3 screws.

  1. Connect the connector.



8. INSTALL DOOR ASSIST GRIP COVER


    B220967

  1. Engage the 6 claws and install the door assist grip cover.



9. INSTALL FRONT DOOR INSIDE HANDLE BEZEL


    B211127

  1. Engage the 4 claws and install the front door inside handle bezel.



10. INSTALL FRONT ARMREST BASE UPPER PANEL (w/o Screw)

  1. Connect the connector.



    B216396

  1. Engage the 6 claws and install the front armrest base upper panel.



11. INSTALL FRONT ARMREST BASE UPPER PANEL (w/ Screw)


    B258259

  1. Engage the claw and install the door armrest cap.

  1. Connect the connector.



    B258258

  1. Engage the 6 claws and install the front armrest base upper panel.



    B258256

  1. Install the screw.



    B258255

  1. Engage the claw and close the door armrest cap.



12. INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH


    B211125

  1. Engage the 2 guides and the clip and install the front door lower frame bracket garnish.